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9 statistics that quantify the treasury cost of tied-up working capital

Written by Resolve Team | Jun 29, 2025 1:45:16 PM

 

Businesses today face a critical challenge: managing working capital effectively. When money gets stuck in inventory or unpaid invoices, it affects your whole company. Companies that track and improve their working capital metrics can boost cash flow, reduce borrowing costs, and gain competitive advantage.

Poor working capital management creates a constant drag on earnings and increases external interest costs when treasury must fund shortfalls. The opportunity cost of working capital tied up in inventory directly impacts your business's liquidity and overall financial health. Understanding these costs through key statistics helps treasury professionals make better decisions about where to focus improvement efforts.

1) Average cash tied up in working capital increased by $5.5 trillion globally during the pandemic

The global economy saw a significant shift in working capital management during the COVID-19 pandemic. While the total amount of cash tied up in working capital remained stable at $5.5 trillion according to PwC, net working capital days reached a record high in 2020.

This massive sum represents money that businesses cannot use for investments, growth initiatives, or emergency funds. It sits idle in inventory, unpaid invoices, or other non-liquid assets.

Different sectors experienced varying impacts on their working capital performance. Between 2019 and 2020, 10 out of 17 sectors analyzed saw a deterioration in their working capital metrics.

Many companies fail to recognize how their suboptimal cash flow management ties up valuable resources. Even mid-sized businesses may have tens or hundreds of millions unnecessarily locked in inefficient processes.

The pandemic-era supply chain disruptions forced many businesses to maintain higher inventory levels as a buffer against shortages, further contributing to the working capital increase.

2) Supply chain disruptions caused a 2021 spike in working capital volatility

The economic recovery of 2021 brought unexpected challenges to businesses worldwide. Supply chain disruptions emerged from a perfect storm of supply shortages, higher-than-anticipated demand, and logistical obstacles, resulting in significant working capital volatility throughout the year.

Companies faced exceptional volatility as pandemic-related shocks exposed weaknesses in supply chains. Many organizations experienced a notable spike in working capital days during the second and third quarters, stretching financial resources thin when they were most needed.

These disruptions had measurable impacts on global industrial production and trade while simultaneously driving inflation higher. The ripple effects created substantial headwinds for businesses attempting to stabilize after pandemic disruptions.

J.P. Morgan's analysis revealed over $500 billion in liquidity tied up in supply chains across S&P 1500 companies. This trapped capital was reflected in key metrics including Days Sales Outstanding, Days Inventory Outstanding, and Days Payable Outstanding.

For treasury departments, these disruptions demanded greater attention to working capital management. Companies that adapted quickly to the volatile conditions gained competitive advantages while others struggled with cash flow constraints.

3) Poor working capital management leads to higher external interest costs

When a company has poor working capital management, it often needs to rely on external funding to cover operational gaps. This reliance means taking on loans or credit lines that come with interest costs.

The impact becomes more significant as interest rates rise. According to financial experts, higher interest rates intensify the negative financial impact of poor working capital practices through increased borrowing costs.

Companies with cash tied up in excess inventory or slow-paying customers face a double penalty. They lose the opportunity to use that capital productively while simultaneously paying interest on borrowed funds.

Small businesses feel this pinch more acutely. Without the cash reserves of larger competitors, smaller companies face complex inventory challenges that directly impact their borrowing needs.

A 1% increase in interest rates can translate to hundreds of thousands in additional costs for mid-sized businesses with significant working capital inefficiencies. This direct hit to the bottom line makes working capital optimization a treasury priority.

4) Days Inventory Outstanding (DIO) quantifies how long cash remains in inventory

Days Inventory Outstanding (DIO) measures the average number of days inventory sits on shelves before being sold. This metric directly shows how long your money stays locked in unsold products instead of flowing through your business.

The calculation uses a simple formula: (Average Inventory ÷ Cost of Goods Sold) × 365 days. This result tells you exactly how many days, on average, your inventory takes to convert back into cash.

Lower DIO numbers indicate better inventory management. When a company can quickly turn inventory into sales, it demonstrates efficient operations and stronger cash flow position.

High DIO values signal potential problems. Your business might be overstocking, facing declining sales, or holding obsolete items - all situations that tie up working capital unnecessarily.

DIO directly impacts your cash conversion cycle and profitability. Every day inventory sits unsold represents money that could be used elsewhere in your business or invested for growth.

Industry benchmarks vary widely, so compare your DIO against direct competitors rather than arbitrary standards. What's considered "good" for a furniture retailer differs dramatically from a grocery chain.

5) Cash Conversion Cycle (CCC) measures the full duration cash is tied up in operations

The cash conversion cycle formula calculates how many days it takes for a company to turn inventory purchases into actual cash flow. It combines three key metrics: Days Inventory Outstanding, Days Sales Outstanding, and Days Payable Outstanding.

A longer CCC means more working capital is trapped in business operations. For example, a CCC of 45 days indicates that cash is tied up for over six weeks before returning to your treasury.

The formula is straightforward: CCC = DIO + DSO - DPO. Days Inventory Outstanding tracks how long products sit before being sold. Days Sales Outstanding measures the time to collect payment after a sale. Days Payable Outstanding represents how long you take to pay suppliers.

Companies with efficient cash flow management typically have shorter CCCs. Retail giant Walmart maintains a negative CCC by collecting from customers before paying suppliers, effectively using supplier financing to fund operations.

Each day of improvement in your CCC can free significant working capital. A $100 million revenue business that reduces its CCC by just 5 days can unlock nearly $1.4 million in cash.

6) Increased days sales outstanding (DSO) raises treasury costs by delaying cash inflows

Days Sales Outstanding measures how long it takes a company to collect payment after making a sale. When DSO increases, businesses face immediate financial consequences.

High DSO directly impacts cash flow by tying up working capital that could be used elsewhere. For every day that payment collection is delayed, companies lose the opportunity to reinvest that money into operations or growth initiatives.

The financial impact is substantial. Companies with high DSO figures often need to rely on short-term borrowing to cover operational expenses, incurring interest costs and fees that eat into profit margins.

Research shows that businesses experience a compounding effect when DSO rises. A company with $10 million in annual sales and a DSO of 60 days has approximately $1.64 million tied up in accounts receivable at any given time.

Improving cash flow through effective DSO management can reduce borrowing needs by 20-30%. This translates to significant interest savings, especially in high-rate environments.

Treasury departments often report that each additional day of DSO costs between 1-2% in annual carrying costs, including opportunity costs and administrative expenses.

7) Strained supplier relationships arise from paying beyond payment terms to optimize working capital

Companies often extend payment terms to suppliers as a strategy to improve working capital. Since 2022, payment terms have continued to be a vital cash flow management tool, with terms still nearly 50% longer than prepandemic levels.

This practice comes with hidden costs. When businesses delay payments beyond agreed terms, they risk damaging crucial supplier relationships. Suppliers may respond by implementing stricter credit policies or requiring advance payments.

Consistently late payments can lead to deteriorating credit terms and conditions from suppliers. Some may even refuse to do business with chronic late-payers, limiting access to essential goods and services.

The ripple effects extend further. A food supplier might reject profitable contracts because their capital is tied up in unpaid invoices, stunting their growth and yours. These strained relationships ultimately impact your operational efficiency.

Smart businesses recognize that cultivating strong supplier relationships through timely payments provides long-term benefits. While extending payment terms offers short-term working capital relief, the resulting supplier tension often costs more than the temporary financial gain.

8) Higher working capital levels reduce operational cash flow efficiency

Companies with excessive working capital often experience reduced cash flow efficiency. When too much money is tied up in inventory, receivables, or other assets, it can't be used for growth or operational needs.

Recent data shows that S&P 1500 companies have trapped liquidity of approximately $707 billion in working capital across industries. This represents a 40% increase from pre-pandemic levels.

Businesses that fail to optimize their working capital may face liquidity challenges. The cash conversion cycle directly impacts how quickly a company can turn its investments into cash flow.

By reducing inventory levels and shortening receivable days, companies can free up cash that was previously inaccessible. This improves cash flow management effectiveness throughout the organization.

Treasury departments must regularly assess working capital efficiency metrics. Companies with lower working capital requirements typically demonstrate better operational cash flow and can respond more quickly to market opportunities.

Excess working capital often indicates operational inefficiencies that need to be addressed. The most successful businesses maintain just enough working capital to operate smoothly without unnecessary excess.

9) Rising cost of capital magnifies the implied cost of tied-up working capital

When interest rates rise, the financial impact of inventory and working capital becomes more severe for businesses. A study of the 1,000 largest companies in both the US and EU showed a direct relationship between interest rates and working capital performance.

Higher interest rates mean companies pay more to borrow money. This directly increases the cost of capital tied up in inventory and other working capital elements.

For every $1 million in inventory, a 2% interest rate increase can add $20,000 in annual carrying costs. This multiplies quickly for businesses with tens or hundreds of millions in inventory.

Research consistently shows a negative correlation between inventory investment and cost of capital, with statistical significance across various economic conditions.

The opportunity cost becomes more pronounced as rates climb. Money locked in excess inventory could instead be invested in growth initiatives or debt reduction.

Companies that optimize inventory levels during rising interest rate environments gain competitive advantages through improved cash flow and reduced capital costs.

Understanding Working Capital in Treasury Management

Working capital directly impacts a company's financial health and operational efficiency. Treasury departments must manage this crucial aspect to ensure liquidity while maximizing returns on idle cash.

Definition of Tied-Up Working Capital

Tied-up working capital refers to funds that are locked in business operations rather than being available for strategic investments or debt reduction. This includes money caught in inventory, unpaid customer invoices, or early supplier payments.

When cash becomes trapped in operational cycles, it creates constant drag on earnings and may force companies to seek external financing to cover shortfalls. This increases interest costs and reduces profitability.

The formula for calculating tied-up working capital is:

Working Capital = Current Assets - Current Liabilities

Key components include:

  • Accounts receivable (money owed by customers)
  • Inventory (unsold goods)
  • Accounts payable (money owed to suppliers)
  • Cash on hand

Key Drivers of Working Capital Inefficiency

Several factors contribute to inefficient working capital management, creating cash flow challenges for businesses. Poor coordination between departments often leads to misaligned incentives where sales teams extend generous payment terms without considering treasury impacts.

Inaccurate cash forecasting prevents treasurers from optimizing payment timing. Without visibility into future cash positions, companies may pay bills too early or miss opportunities to negotiate favorable terms.

Suboptimal inventory management ties up significant capital. Excessive stock levels buffer against supply chain disruptions but increase holding costs and risk obsolescence.

Treasury teams can drive improvement by providing insights to sales teams about customer payment behaviors and optimal terms. They should also establish metrics to track:

  • Days Sales Outstanding (DSO)
  • Days Inventory Outstanding (DIO)
  • Days Payable Outstanding (DPO)
  • Cash Conversion Cycle (CCC)

Financial Impact of Tied-Up Working Capital on Treasury Operations

Tied-up working capital creates significant financial strain on treasury departments, affecting both immediate liquidity and long-term financial planning capabilities. When cash is trapped in inventory or receivables, treasurers face difficult trade-offs with real monetary consequences.

Opportunity Costs and Liquidity Risks

Excessive working capital tied up in operations directly impacts a company's financial flexibility. When cash is locked in inventory or unpaid receivables, treasurers must often seek external funding, resulting in increased interest costs for shortfalls. Each dollar trapped in the working capital cycle represents money that cannot be invested in growth opportunities or used to pay down debt.

The numbers are striking: companies with poor working capital management may face 3-5% higher borrowing costs than their peers. This creates a constant drag on earnings that compounds over time.

For treasury teams, this means fewer options during market volatility. A company with $10 million unnecessarily tied up in working capital might lose $400,000-$800,000 annually in opportunity costs.

Implications for Cash Flow Forecasting

Poor working capital management severely complicates the treasury function of cash flow forecasting. When receivables timing is unpredictable and inventory levels fluctuate unexpectedly, developing accurate forecasts becomes nearly impossible.

Treasury teams need reliable data and reporting capabilities to track key metrics that drive cash-flow positive outcomes. Without this visibility, companies risk:

  • Underestimating short-term funding needs by 15-20%
  • Missing favorable investment opportunities
  • Making inaccurate capital allocation decisions
  • Creating unnecessary safety buffers that further reduce capital efficiency

Effective treasury departments collaborate with sales and operations to optimize working capital through negotiated payment terms. This cross-functional approach improves days sales outstanding metrics and creates more predictable cash flows.

Frequently Asked Questions

Working capital management impacts financial health through several critical dimensions including cash flow efficiency, cost of borrowing, and operational flexibility. These factors directly affect a company's bottom line and strategic options.

What are the key importance factors of working capital?

Effective working capital management reduces interest expense on borrowed funds. Companies with optimized working capital typically need less external financing.

Working capital efficiency improves credit ratings and lowers borrowing costs. When businesses maintain healthy cash flow cycles, lenders view them as lower risk.

Streamlined working capital creates financial flexibility for unexpected opportunities or challenges. This agility allows businesses to respond quickly to market changes without liquidity concerns.

Can you provide examples of typical working capital in business operations?

Inventory represents a significant working capital component for most businesses. Retailers might have 30-60% of their working capital tied up in stock.

Accounts receivable forms another major working capital element. Service businesses often have 40-70% of working capital in unpaid customer invoices.

Cash reserves, prepaid expenses, and short-term investments are liquid working capital components. These assets provide immediate operational funding and emergency reserves.

What formula is used for calculating net working capital requirements?

The basic formula is: Net Working Capital = Current Assets - Current Liabilities. This calculation shows the short-term financial position of a company.

More detailed calculations include: Working Capital Requirement = Inventory + Accounts Receivable - Accounts Payable. This focuses specifically on operational funding needs.

Some companies use the Treasury constant maturity rate to calculate the opportunity cost of tied-up working capital. This helps quantify the true cost of inefficient capital management.

Which factors determine the amount of working capital a business needs?

Business size and growth rate significantly impact working capital requirements. Rapidly growing companies typically need more working capital than stable businesses.

Industry type creates varying working capital demands. Manufacturing businesses require substantial inventory investment, while service companies may need less.

Seasonality affects working capital needs throughout the year. Retail businesses often require additional working capital before peak selling seasons.

What is meant by gross working capital, and how does it differ from net working capital?

Gross working capital refers to the total current assets a business holds. This includes cash, inventory, accounts receivable, and marketable securities.

Net working capital subtracts current liabilities from current assets. This shows the actual short-term financial resources available after meeting immediate obligations.

The difference highlights whether a company can cover short-term debts. Positive net working capital indicates financial stability, while negative figures suggest potential liquidity problems.

What are the different types of working capital, and how are they utilized in financial management?

Permanent working capital represents the minimum funds needed to maintain basic business operations. Companies typically finance this with long-term funding sources.

Temporary working capital fluctuates based on seasonal needs or special projects. Businesses often use short-term financing options like lines of credit for these requirements.

Reserve working capital provides buffer funding for unexpected situations. Smart companies maintain these reserves to handle supply chain disruptions or sudden growth opportunities without financial strain.

This post is to be used for informational purposes only and does not constitute formal legal, business, or tax advice. Each person should consult his or her own attorney, business advisor, or tax advisor with respect to matters referenced in this post. Resolve assumes no liability for actions taken in reliance upon the information contained herein.